The weaving process of Velvet jacquard embroidered fabric is a complex and delicate technical process that combines traditional weaving techniques with modern embroidery techniques to create fabrics that are both textured and decorative.
First of all, the basis for weaving velvet fabrics is a pile loom. This kind of loom is divided into three parts: a velvet feeding car, a jacquard car and a velvet weaving car. It requires at least two people to operate together. One person is responsible for weaving velvet, and the other person needs to perform jacquard work on a jacquard car about 2 meters high. The entire weaving process only takes about 1 meter per day, which shows its fineness.
During the weaving process, the pile warp and ground warp are arranged in a ratio of 2:1, while the weaving ratio of ground weft to pile rod is 4:1 or 3:1. This means that after every 4 or 3 wefts, a pile rod needs to be put in. Whenever a pile bar is inlaid, all or part of the pile warp is lifted to form a pile loop. This unique weaving method gives velvet fabrics a unique texture and appearance with towering flat rows of loop-like pile loops.
Next is the jacquard process. Jacquard is a key step in the production of velvet fabrics. The jacquard master needs to use white powder to print and draw the pattern on the surface of the woven velvet fabric, and then use a hard steel knife to "scrape" the pile loops with the pattern (called carving) to form a fine pattern. Thick plush pattern. This process requires a high degree of skill and patience, because every scraping must be precise to ensure the clarity and beauty of the pattern.
Finally, there is the application of embroidery technology. Embroidery can add more details and decorative elements to velvet fabrics, making the fabric more artistic and personalized. The choice and design of the embroidery process depends on the use and style of the fabric. It can be traditional embroidery or modern machine embroidery.
In general, the weaving process of Velvet jacquard embroidered fabric is a complex process that integrates traditional skills and modern technology. It not only requires craftsmen to have great skills and patience, but also requires an in-depth understanding of materials, design and market trends. The Velvet jacquard embroidered fabric produced through this process not only has a beautiful appearance and touch, but also has rich cultural connotation and artistic value.
